Overview
E9 219 on a Worcester Bosch CDi Compact / Greenstar Si/I boiler is a safety sensor fault: the boiler has detected an unsafe temperature condition or a problem with the safety temperature sensor circuit (shorted or open). The boiler will lock out and display this code to prevent damage to the heat exchanger or other components. Cause code 219 indicates the boiler’s safety sensor or its wiring/contacts are reporting an abnormal condition (over-temperature, short circuit or open circuit). This is a serious safety-related shutdown rather than a routine warning. It commonly happens because the safety temperature limiter has tripped due to overheating (caused by poor water circulation — pump failure, blocked pipework, closed radiator valves, airlock, heavy limescale or sludge in the heat exchanger), or because the sensor or its wiring/connector has failed. In some cases a fault on the PCB or a failed sensor module will present the same code. Basic checks can be done by a homeowner, but because the fault involves high temperatures, gas, electrical components and safety devices, most diagnostic and repair work should be carried out by a Gas Safe registered engineer. Do not repeatedly reset the boiler. One attempt to reset after basic checks is acceptable; if the fault returns immediately or soon after, turn the boiler off and arrange a qualified engineer. Continued operation or repeated resets can worsen damage to the heat exchanger or other parts and risk unsafe operation.
Possible Cause: Temperature too high, sensor short circuit or open circuit.
Troubleshooting Steps
Safety precautions:
- Do not attempt internal electrical or gas repairs unless you are a Gas Safe registered engineer.
- If you smell gas, leave the property immediately and call your gas emergency number.
- Turn the boiler off at the mode selector or the isolator switch if it is in a locked-out state and you are not carrying out the allowed checks.
- Allow the boiler and pipework to cool before touching any pipes.
Initial homeowner checks (safe, easy steps):
1) Reset the boiler once: turn the mode selector to the reset position (flame with a line through it) for about 2 seconds or turn to OFF for 30 seconds, then return to heating. Only reset once or twice. If E9 219 returns immediately, stop trying to reset.
2) Check system pressure on the boiler gauge. It should normally be around 1.0–1.5 bar when cold. If pressure is low (below ~0.8 bar), re-pressurise using the filling loop following the boiler manual. After re-pressurising, try one reset.
3) Make sure radiator valves are open and the room thermostat (and programmer) is calling for heat. Closed valves or a thermostat not calling can stop circulation and cause local overheating.
4) Bleed radiators to remove trapped air which can cause poor circulation and overheating. After bleeding, re-check system pressure and re-pressurise if necessary.
5) Listen and feel: when the boiler attempts to run, listen for the pump (a humming sound) and check whether flow and return pipes to the radiators heat up evenly. If the pump appears dead or pipes are cold while the boiler fires, there may be a circulation fault.
6) Check for visible leaks or recent loss of water pressure and check for frozen external pipework in cold weather. Fixing these (pressure or thawing) and then resetting may clear the lockout.
If initial checks do not clear the fault or E9 219 returns:
- Do not continue to reset. Turn the boiler off and arrange a Gas Safe registered engineer.
What an engineer will check and do (for your information):
- Inspect sensor wiring and connectors for open or short circuits and secure connections. Measure sensor resistance and voltages to confirm if the safety sensor (safety temperature limiter or flow/safety sensor) is faulty.
- Check pump operation and electrical supply to the pump; test for blocked or seized impeller and remove/clear any debris or sludge causing poor circulation.
- Check system circulation: inspect for closed radiator valves, airlocks, or obstruction in the system and flush if required (powerflush or chemical flush by an engineer) to remove sludge/limescale.
- Test the safety temperature limiter and flow/return sensors; replace the faulty sensor or STL if confirmed defective.
- Inspect the heat exchanger for limescale build-up or internal blockage that could cause overheating; if heavily scaled, the heat exchanger may need descaling or replacement.
- Check the boiler control PCB for error history, correct signalling and any evidence of component failure that may cause false sensor readings. Replace PCB only if confirmed faulty.
- Run the boiler and monitor temperatures to confirm fault is cleared and that there is safe, sustained circulation.
When to call a professional immediately:
- If the fault returns after one reset, if the boiler displays the error while running, if you notice leaks, burning smells, or the pump is not running.
- If you are uncomfortable with any of the checks above or if the problem is electrical/wiring, component replacement or involves gas systems.
Final note: E9 219 is a safety shutdown. Basic pressure, thermostat, radiator and bleeding checks are reasonable for a homeowner, but diagnosis and repair of sensors, pump faults, heat exchanger problems or PCB faults must be performed by a Gas Safe registered engineer. Do not repeatedly reset the boiler; arrange professional service if the fault persists.
Helpful Resources
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Boiler Manual
Download the official PDF manual for the Worcester Bosch CDi Compact / Greenstar 25/30 Si Combi / Greenstar 27/30 I system Boiler.