Overview
F0 239 on a Worcester Bosch Greenstar i means the boiler has detected a fault between the main control box (the PCB/logic board) and the Heat Control Module (HCM) — or that the control box itself is faulty. The HCM is a plug-in module that handles key control functions; the manufacturer message for F0 239 specifically points to the control box or HCM being defective and recommends checking the control box connections. Practically this manifests as a lockout or fault condition and can stop the boiler from operating correctly (loss of heating and/or hot water) until the electrical fault is cleared. This is generally an electrical/control electronics fault rather than routine maintenance. Common reasons include a loose or corroded connector, water/condensate ingress, a poorly seated or incorrect HCM, intermittent low mains voltage, or failure of the control box PCB itself. Severity is moderate to high because the fault prevents reliable boiler operation; although it is usually not an immediate gas-safety emergency, it does require care: do not attempt gas-system repairs yourself. Homeowners can perform a few basic, non-invasive checks (power supply, visible loose leads, reset) but diagnosing and replacing the HCM or control box, testing mains voltages and gas-valve coils, or repairing PCB faults should be done by a qualified Gas Safe engineer or Worcester-authorised technician.
Possible Cause: Control box or the heat control module (HCM) is defective.
Troubleshooting Steps
Safety precautions:
1) Isolate electrical power to the boiler before opening covers — switch off at the boiler isolator and at the consumer unit if unsure. Wait a few minutes for capacitors to discharge. 2) Do not work on gas valves, burners, or internal gas components unless you are a Gas Safe registered engineer. 3) If you smell gas or suspect a gas leak, leave the property immediately and contact the emergency gas number. 4) If you are not comfortable with basic electrical checks or opening the boiler cover, stop and call a professional.
Initial homeowner checks (safe, non-invasive):
1) Check the boiler display: is the F0 239 showing as a locking error (flashing triangle)? Note any three-digit cause code in the information menu by pressing the spanner/return button — record the full code to tell the engineer. 2) Try a simple reset: follow the manual reset method (press and hold the reset button or hold the temperature dial at the reset position for 3 seconds), then observe if the fault returns immediately or after a short run. 3) Verify mains power and fused spur: confirm other household circuits work, check the boiler fused spur fuse if accessible, and ensure the boiler is receiving normal supply. 4) Look for obvious external issues: recent water leaks, signs of condensate/moisture around the boiler, or evidence of rodent or physical damage to cables.
Specific diagnostic and fix steps (for competent DIYers only; all steps that involve internal work require power isolation first):
1) Visual inspection with power isolated: remove the outer cover only if you are comfortable. Check the control box area and HCM for loose plug connections, burn marks, corroded or greened terminals, or moisture. Ensure the HCM module is fully seated in its socket (do not force). If you see obvious water ingress or heavy corrosion, do not power the boiler back on — call an engineer. 2) Reseat connectors: with power isolated, carefully unplug and re-seat any easily accessible multi-pin connectors between the HCM and control box and the plug connections that are user-accessible. Refit covers, restore power and test. If the fault clears, monitor for recurrence — intermittent faults usually need a professional fix. 3) Check for incorrect or incompatible HCM: if the HCM has recently been replaced or the boiler serviced, verify that the correct module was fitted. Incompatible HCMs or an incorrectly inserted module can trigger error codes; if you suspect an incorrect part, call the service technician who fitted it. 4) Record cause codes: if the F0 239 returns, press the spanner/return button to view the cause number(s) and note them for the engineer — many service manuals use the cause number to pinpoint whether it is wiring, HCM invalid, or control box failure. 5) Consider mains supply issues: if the household has experienced brownouts, unstable mains, or generator supply, mention this to the engineer — low or fluctuating mains can damage electronics and produce control-box faults.
When to call a professional and what to tell them:
1) Call a Gas Safe qualified engineer or Worcester-authorised service if the fault persists after the basic checks, if you find damage, corrosion, water ingress, or if the code returns on reset. 2) Tell the engineer the exact fault code (F0 239) and any cause codes seen in the information menu, describe any recent servicing or part changes, and report if the fault is intermittent or permanent. 3) The engineer will have the correct test equipment to check control box voltages, test the HCM and code plug, verify gas valve coils, and replace the control box or HCM if required. They can also update control box software or replace incompatible modules.
Final notes:
1) Do not attempt to run the boiler long-term with recurring control-board errors. Intermittent PCB faults can cause unpredictable behavior. 2) Replacement of the HCM or control box requires specialist knowledge and should only be carried out by a qualified engineer. 3) Keep records of any resets, the exact codes displayed, and the times/frequency of the fault to help the engineer diagnose the underlying cause.
Helpful Resources
How to fix: Worcester Bosch boiler Greenstar i System F0 239 error code | BOXT Boilers
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Boiler Manual
Download the official PDF manual for the Worcester Bosch Greenstar I System / Combi Boiler.